Incoloy 800 Forgings

Luois Metals provides Incoloy 800 forgings from our Houston plant, offering a versatile nickel–iron–chromium alloy known for excellent resistance to oxidation, carburization, and thermal stress. Produced in accordance with ASTM B407/B434 specifications, our forgings come in customized dimensions and finishing options. With improved high-temperature endurance and superior mechanical stability, Incoloy 800 is extensively applied in petrochemical, power generation, and industrial heating processes. Supported by mill certifications and precision forging capability, Luois Metals provides timely delivery and technical support to achieve high process standards and operational excellence.

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Incoloy 800 Hot Forging

Incoloy 800 Open Die Forging

Incoloy 800 Closed Die Forging

What is Incoloy 800 Forgings?

Incoloy 800 usually contains Ni 30–35%, Fe 39.5–44.5%, and Cr 19.5–23%, along with minor additions of titanium and aluminum. It provides tensile strength ~585 MPa, yield strength ~275 MPa, and elongation of 35% at ambient temperature. High-temperature properties are long-term stability and corrosion resistance in 700–1000 °C range. Hardness is ~200 HB in annealed condition. The alloy provides superior resistance to thermal fatigue and creep up to 950 °C and complies with ASTM B407/B434 forgings standards.

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Incoloy 800 Forgings Specification

Specifications ASTM B564 / ASME SB564, AMS 5766

Flat bar blocks up to 27″ width and 15,000 lbs.

Cylinders and sleeves up to 50″ maximum O.D. and 65″ maximum length

Discs and hubs up to 50″ diameter and 20,000 lbs.

Rolled, hand forged or mandrel forged rings up to 84″ maximum O.D. and 40″ maximum length

Rounds, shafts and step shafts up to 144″ maximum length and 20,000 lbs.

Chemical Compositions of Incoloy 800 Forgings

Grade	Ni	Fe	Cr	Cu	Ti	Al	C	Mn	S	Si
Alloy 800	30.0-35.0	39.5 min	19.0-23.0	.75 max	.15-.60	.15-.60	.1 max	1.5 max	.015 max	1.0 max

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Incoloy 800 Forgings Mechanical Properties

Density	Melting Point	Tensile Strength	Yield Strength (0.2%Offset)	Elongation
7.94 g/cm3	1350-1400 ℃	Psi – 75,000 , MPa -520	Psi – 30,000 , MPa – 205	30 – 35 %

Incoloy 800 Forgings Equivalent Grades

STANDARD	UNS	WNR.	AFNOR	EN	JIS	BS	GOST	OR
Incoloy 800	N08800	1.4876	Z8NC32-21	X10NiCrAlTi32-20	NCF 800	NA 15	ЭИ670	XH32T

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Incoloy 800 Forgings Types

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Frequently Asked Questions (FAQ)

Can Incoloy 800 Be Forged Into Custom Shapes?

Yes, Incoloy 800 can be forged into custom shapes. Its excellent high-temperature resistance and strength make it suitable for various forging processes.

What Temperature Range is Ideal For forging Incoloy 800?

The ideal temperature range for forging Incoloy 800 is between 1,800°F to 2,200°F (982°C to 1,204°C). This range ensures optimal ductility and workability during the forging process.

How Do I Assess the Forging Strength of Incoloy 800 For Aerospace Applications?

To assess the forging strength of Incoloy 800 for aerospace applications, evaluate its tensile strength, yield strength, and fatigue resistance at elevated temperatures. Additionally, assess its performance under cyclic loads and long-term thermal stability.

Incoloy 800 Forgings Uses

Incoloy 800 forgings are best suited for nuclear steam generators, reformer tubes, furnace parts, and petrochemical process piping. Due to their ability to withstand carbon deposition, oxidation, and cyclic thermal load, they can be used in heater tubes, boiler superheaters, and heat exchanger tubes. They are utilized in reaction vessels, cracker coils, and food processing equipment subjected to varying temperatures in the chemical industry. Their high strength and formability enable precision machining of flanges, fittings, and pump shafts. Incoloy 800 is the alloy of preference wherever corrosion resistance, toughness, and stability in high-temperature applications are required.

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